Capabilities
Engineering, manufacturing and support
Cooper Microelectronics specializes in electrical and software engineering, printed circuit board design, quick-turn prototypes and high-volume manufacturing.
Engineering
We design it ourselves.
- Specification development
- Circuit design: analog, digital, power and RF
- Embedded control design — original Microchip design partner since 1997
- PCB design in Altium, kept up to date
- Mechanical design in SolidWorks
- Firmware development in MPLAB X and Studio 7
- API development in C#
- IoT development on AWS, done in-house — no expensive, binding service
- Design for manufacture (DFM)
- Complete documentation
- Test-fixture development
- UL/CE approval
Manufacturing
We build it ourselves.
- High-speed SMT assembly line with automated inline optical inspection
- Lead-free, RoHS-compliant processes
- Through-hole assembly and wave solder
- Lead-free selective solder
- Wire processing and harnesses
- Total box-build capability
- Global procurement through well-established industry accounts
- UL listed: UL508, PCB and wire harness
- 100% functional testing
Support
We support it ourselves.
- Remote firmware updates
- Four technicians with 40 years' experience on staff
- Tech support available 24/7
- One-year warranty, no questions asked
Equipment
The tools to be your one-stop technical partner
| Process | Equipment |
|---|---|
| Solder-paste printing | GKG Titan stencil printer; Elite 5920 manual paste printer |
| Solder-paste inspection | Pemtron Saturn 3D SPI |
| Component placement | Juki KE2060 SMD mounter and KE2070 chip shooter |
| Reflow | Heller 1809 MK III 9-zone reflow oven |
| Optical inspection | Pemtron 3D automated optical inspection (AOI) |
| Selective solder | Pillarhouse JADE S200 |
| Wave solder | Econopak 1 |
| Cleaning | Trident-CL PCBA washer |
| Coating and curing | Dymax UVCS light-curing conveyor; pneumatic epoxy applicator |
| Depaneling and lead trimming | FKN PCB depanelizer; Q-Corp lead trimmer |
| Wire processing | MSC 100 wire strip and cut |
| Mechanical | Sherline CNC vertical mill; Branson 900 ultrasonic welder |
Have a board to build?
Send your Gerbers and BOM, or call to talk through a design. We quote prototypes and production runs.